Advantages, disadvantages, and usage precautions of pneumatic hammers

2024-01-24


The pneumatic hammer uses the principle of aerodynamics to adjust the impact strength by adjusting the air supply pressure. The outer wall of the equipment is struck without deformation, and has explosion-proof function, which is widely used in chemical, fertilizer, food, ceramics, glass, cement, pharmaceutical, plastic, fuel and other powder processing industries.
1. Advantages
of pneumatic hammerThe advantages of pneumatic hammer are; The striking force is adjusted by adjusting the supply pressure. If the percussion force is too small to remove the blockage, the air pressure can be increased, and if the percussion force is too large, the pressure can be reduced. If the customer has an error phenomenon such as excessive or insufficient impact force due to improper model selection, the air pressure can also be adjusted to solve the impact force of the air hammer. This impact-altering structure ensures easy selection of the air hammer. If connected through the relay port, several impact pneumatic hammers can be operated in series and strike at the same time. It is an ideal plugging equipment with clean, pollution-free and low energy consumption.
Second, the shortcomings
of the pneumatic hammer under the prior art, the structure of the hammer head equipped with magnets is used to suck the substrate, rely on the air source of fixed pressure to forcibly push the hammer head, so that the hammer head hits out, and then cut off the air by the three-way solenoid valve, and then the spring installed under the hammer head makes the hammer head rebound to complete an impact.
1. Too noisy, no dust protection.
2. Due to the repeated impact of the hammer head, the magnet on the hammer head is easy to break, resulting in the weakening of the suction strength.
3. The pneumatic hammer of this structure is heavy because the hammer head is made of steel casting material, which is easy to cause fatigue and even fracture of the spring installed under the hammer head. Causes difficulty in resetting.
4. Because the magnet on the hammer head is engaged with the substrate, it is necessary to rely on the air source of fixed pressure to push the hammer head, so that its impact force is single and unadjustable, which will have great damage to the silo hit. When installing and using, the channel steel must be welded on the silo, and the air hammer installed above the channel steel can eliminate the hidden danger of the silo being damaged.
3. Precautions for
the installation and use of the pneumatic hammer After the pneumatic hammer is installed, please be sure to install it on the body to prevent the cable from falling off, otherwise it may fall and cause injury due to the impact of the blow.
1. If welding the reinforcing plate, please make sure that there is no gap between the reinforcing plate and the hopper, and reserve an exhaust port of about 10mm to facilitate the air discharge, so that the impact force can be fully conducted. In order to avoid damage to the hopper, be sure to weld a few more layers.
2. When the plate of the mounting part is relatively thin, please weld the reinforcement plate, otherwise the installation part may be damaged due to impact.
3. In order to prevent falling off, please use a cable to lift and fix the body, otherwise the bolt may loosen due to impact and fall off.
4. When fixing the body with the flange with bolts, install spring gaskets on the top and bottom, and tighten them strictly according to the tightening torque and check them regularly.
5. When installing the pneumatic hammer, please wear a safety helmet, safety shoes, and safety belts, and carry out under safe equipment.
6. Equip an air filter before piping, as it may cause malfunction if garbage or dust gets in.
7. Do not exceed the required striking force when using, otherwise it may cause damage to the silo or installation parts.
8. Please make sure that the striking surface of the mounting flange must be a solid plane. If necessary, weld stiffeners.
9. When striking continuously in a cycle, please keep the time setting for at least 1 second, if it is less than 1 second, malfunction may occur.

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